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Pigments
Provide color or whiteness, hiding,
bulk, and corrosion resistance
Pigments are finely ground particles or powders
that are dispersed in paints. Many of the same pigments are
utilized in waterborne acrylic and solventborne paints.
There are three primary categories of pigments used in industrial
coatings: prime, extender, and inhibitive.
PRIME PIGMENTS: These
are the pigments that provide the color and whiteness. They
are also the main source of hiding capability. Titanium dioxide
(TiO2) is the predominant white pigment, which has these characteristics:
• provides exceptional whiteness by scattering light
• provides whiteness and hiding in flat or glossy paint,
whether wet, dry
or rewetted
• is relatively expensive
• use of appropriate extender ensures proper spacing of
TiO2 particles
to avoid crowding and loss of hiding, especially
in flat and satin paints
• has more chalking tendency in exterior paints than most
color and
extender pigments.
Color pigments provide color by selective
absorption of light. There are two main types: organic and inorganic.
• Organic:
These include the brighter colors, some of which are not highly
durable in exterior use. Examples of organic pigments are phthalocyanine
blue and Hansa yellow.
• Inorganic:
Generally not as bright as organic colors (many are described
as earth colors), these are the most durable exterior pigments.
Examples of inorganic pigments are red iron oxide, brown oxide,
ochers and umbers.
Color pigments are compounded into liquid dispersions called
colorants, which are added at the point of sale to tint bases,
and to white paints designed for tinting. In the factory, color
pigments are used as dry powders and in liquid colorant form
to make pre-packaged color paints.
EXTENDER PIGMENTS:
Also called extenders, these provide bulk at relatively low
cost. They add much less hiding than TiO2 and impact on many
properties, including gloss, color retention and corrosion resistance.
Some commonly used extenders are noted below:
•
Clay: Aluminum silicates (also called kaolin
and china clay) are mainly
used in interior paints. Calcined (heated to drive
off water and create
air-particle interfaces) clay provides more hiding
than most extenders;
delaminated clay enhances stain resistance.
• Silica
and Silicates: These provide scrub and abrasion resistance.
Many of these exhibit excellent durability in exterior
paints.
• Diatomaceous
Silica: This is a form of hydrous silica consisting of
ancient fossilized single-cell organisms. It is
used to limit sheen in
paints and varnished.
• Calcium
Carbonate: Also called chalk, this is a general purpose, low
cost,
low hiding pigment used in both interior and exterior
paints.
• Talc:
Magnesium silicate, this is a relatively soft, general purpose
extender used in interior and exterior paints.
INHIBITIVE PIGMENTS: Also
referred to as reactive or anti-corrosive pigments, they assist
in preventing corrosion of metal substrates. They are usually
employed in primers and direct-to-metal (DTM) coatings. Inhibitive
pigments containing lead and chromate were historically used
for their superb effectiveness, but due to environmental and
health concerns, other types are now used. These include zinc
oxide, zinc phosphate and modified zinc phosphates, as well
as borates, molybdates, phosphates and phosphosilicates based
on zinc, aluminum, calcium and other metals. Organic corrosion
inhibitors are also used.
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