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More about Top Quality Industrial Paint
All paints, oil-based and latex, are
made of three main components:
• binder
• pigment
• liquids
They can also contain other ingredients, which are known collectively
as additives.
Binder is key to paint formulation. The type
and amount of binder affect everything from corrosion resistance
and gloss, to adhesion and dirt resistance.
Waterborne acrylic paints use several polymer types as binders,
including 100 percent acrylic, styrene-acrylic copolymers, and
vinyl acrylic (or "PVA" for polyvinyl acetate).
Oil-based paints use a binder based on a drying
oil such as linseed or soya, or some other type of modified
oil (in which case these paints are called alkyds).
In general, latex paints have better exterior
durability than do oil-based or alkyd paints. They have better
color retention, chalk resistance and resistance to longer-term
embrittlement and cracking.
Higher quality latex paints have greater durability
and other performance advantages over lower quality latex paints
-- mostly due to the type and amount of acrylic binder used.
Quality paints with 100 percent acrylic binders
are especially durable. They adhere to many different surfaces,
such as:
• wood
• masonry
• steel
These all-acrylic paints are more durable than other latex paints
(i.e., those with vinyl binders) on fresh masonry surfaces.
Other paints will show early color loss and film deterioration
while 100 percent acrylic latex paints are resistant to the
effects of alkaline surfaces.
Pigments are finely ground particles or powders
which are dispersed in a paint.
"Prime" pigments provide color and opacity (opaque
coverage). The most common prime pigment is titanium dioxide,
which is white. It is used in latex and oil-based paints.
"Extender" pigments provide bulk
to the paint at a low cost. These pigments impact on properties
like scrub resistance, stain resistance and chalk resistance.
Higher quality paints will have higher levels
of prime pigment than lower quality paints. Also, better quality
paints have less extender pigment in relation to binder level.
This makes them more chalk resistant on exterior exposure, providing
better color retention and durability. Though all paints will
eventually fade, the rate of fading will be much lower with
better quality paints.
Additives are performance-enhancing ingredients
that are typically added to top quality paints more than to
ordinary paints.
Additives provide desirable properties such as ease of application
and the appearance of the applied paint. Some also have protective
qualities.
Mildewcides are a category of additives used in exterior paints
to keep mildew in check so that the paint looks fresh attractive.
These ingredients are expensive, hence, higher levels are found
in higher quality paints.
Some other additives used in latex paints are:
dispersing agents (to help the pigment remain evenly distributed
throughout the paint, rather than settling);
preservatives (to prevent spoilage of the paint during storage);
materials to minimize foaming during manufacturing and application).
The liquid portion of the paint is either
water (for latex paints) or solvent (for oil-based or alkyd
paints).
A can of quality industrial latex paint will
contain a higher volume of solid material
(pigment and binder) than do ordinary latex paints. In the case
of top quality latex paints, that means more solids and less
water.
Therefore, if a top quality paint and an ordinary
paint were applied at the same spread rate, the top quality
paint would dry to a thicker paint film due to its higher solids
content.
A top quality paint will contain 35 to 45
percent volume solids, while an ordinary paint will contain
about 25 to 30 percent.
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